Wheelabrator, a division of USF Surface Preparation Group has introduced a new machine dubbed Simblast.

The Simblast machine, designed for Wheelabrator and BCP equipment sales, is an all-in-one shot blast simulator capable of replicating the processes of 13 individual blasting machines.

Simblast simulates both Wheelabrator and BCP blast cleaning equipment including: parallel roll conveyors, car tables, pipe machines, mesh belts, multi-tables, ram cages and air blast peening and cleaning. It also simulates skew rolls, rocker barrels, swing tables, roll conveyors, structural machines and spinner hangers.

“The Simblast machine truly is the highlight of the new Tech Center, and its presence further emphasizes our company’s commitment to customer service and satisfaction,” said Maureen Jabaley, general manager for Wheelabrator. “Using the new simulator, Wheelabrator engineers can accurately advise customers on which type of machine and media will best suit their specific needs — they will know what works because they can test different processes on actual customer components. This machine is a testament to what Wheelabrator represents — a century-old heritage of heavy-duty equipment with a foundation of incorporating the latest in modern technology and surface preparation principles.”

With an inner blast chamber 12 by 14 by 24 ft. (3.6 by 4.2 by 7.3 m) and an adjustable fixture apparatus, Simblast can accommodate a wide range of components. The machine is equipped with interchangeable fixtures and an adjustable wheel pod that accommodates different-sized wheels to replicate the 13 individual processes. Each motor can operate at variable speeds, making process simulation easier and more accurate. In fact, with 13 machines represented the variable motor speeds controlling blast patterns, shot flow and shot velocity, Simblast offers a virtually unlimited number of testing options.

“Finding the right machine and selecting the right settings is one part science and one part instinct,” said Ron Barrier, demo and research and development manager. “There are so many factors involved in identifying the correct blast method for a customer. There’s still a lot of trial and error involved, even with this new machine, but we eliminate the guesswork for our customers.”

The Simblast machine creates a controlled, variable environment for extensive testing and re-testing, allowing product engineers to accurately identify a correct machine and exact operating parameters through a process of elimination. By using actual customer components and then clearly defining results by identifying individual job specifications including surface finish production rates, height restrictions and whether or not components will be processed separately or in batches, accuracy is enhanced.

For more information, visit www.surfacepreparation.com.

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