Each week, hundreds of planes arrive and depart from Dane County Regional Airport (DCRA) near Madison, WI.
Traffic has increased approximately 20 percent since 2001, making the airport one of the fastest-growing small hubs in the country.
Planes aren’t the only things around the airport known to fly. Dirt’s been flying too, due to a $26-million safety-improvement project.
And with the help of Hitachi excavators, R.G. Huston, one of the project’s contractors, has seen productivity — and profits — take off.
“Margins are thin, so we need the fastest, most reliable equipment,” said President Brad Huston. “If there’s downtime, it’s going to cost us money. We use Hitachi excavators because they are the best. They are the most productive, yet cost the least to run and maintain.”
Breakout Force Helps Productivity Soar
The DCRA project extends the safety area around runway 14/32, in the event a plane needs extra room.
To create the necessary space, a highway, rail line, and creek near the airport are being rerouted.
The project is funded by a grant from the Federal Aviation Administration and is expected to take three years.
During the first phase of the project, R.G. Huston excavated marshland to make room for a 3,000-ft. (914 m) railroad bridge and the relocated highway.
During the last phase, R.G. Huston will extend taxiways and runways, install storm sewers, and perform sanitary work.
When the project is complete, the company will have moved approximately 400,000 yd. (365,760 m) of material.
Currently, R.G. Huston is excavating the new location for Starkweather Creek. One-hundred seventy-thousand yards of dirt are being moved to relocate the creek.
To complete the task, a Hitachi Zaxis 450 excavator and a Zaxis 600 excavator continuously load a seemingly endless procession of haul trucks.
Five are currently being used — up to nine haul trucks have been used at one time on the project.
The main reasons R.G. Huston chose Hitachi excavators are breakout force and reliability.
“Breakout force is just superior on these machines,” said Huston. “And they are absolutely reliable. We’ve had very few breakdowns on them — and we simply can’t afford to have breakdowns.”
No Job Too Big or Too Small
Started in the 1950s as a landscaping company, R.G. Huston is now one of the Midwest’s fastest growing contractors.
The company landed the airport job because of its reputation for providing high-quality, professional construction services.
“We can compete with anybody,” said Huston. “We have the skills and expertise to take on very tough projects. Owners like us because we really hit the project hard using high-production, low-maintenance equipment. We are proud of our men and our equipment. We believe they are the best.”
Company projects range from small commercial sites to multimillion-dollar subdivisions and commercial sites, such as the new Northwestern Mutual campus in Franklin, WI.
R.G. Huston maintains a massive fleet of construction equipment.
The company offers its crews a wide range of excavator sizes to handle a variety of applications, ranging from the EX35U compact excavator to the Zaxis 800.
The company owns three Zaxis 225s, a popular choice in residential areas.
“We used them on one of the most opulent neighborhoods in Madison — where the governor’s mansion resides,” said Huston. “With zero-turn radius, the 225 could work right up next to houses and fences, and around mailboxes and statues that are worth thousands of dollars. We didn’t have to worry about the counterweight hitting anything.”
In recent years, R.G. Huston has standardized its stable of excavators to Hitachi on the advice of its mechanics and shop managers.
“We listen to them because they are the backbone of this company, the ones who keep the machines up and running every day,” said Huston. “They like the Hitachis because they are easy to work on. Standardization allows everyone to use the same filters and parts and so on.
“And our guys have had nothing but good things to say about customer support. It is outstanding — right at the top. We can get the parts we need within a day.”
Over the years, R.G. Huston tried every different kind of excavator before it began using Hitachis.
“When we started, we’d buy the cheapest machines possible because we didn’t have the capital to buy equipment like Hitachi,” Huston recalled. “We went through a lot of brands not knowing what we wanted — we tried everything. But we know now that those machines cost too much to fix, and they aren’t as productive as Hitachi. In a tight market, we need to have the highest production, so we settled on the best — Hitachi.”
R.G Huston Inc. is serviced by Brooks Tractor Inc., Sun Prairie, WI.
(This article appears courtesy of “Breakout” magazine.)